Recently, PPG (Shanghai) sent a thank-you letter, highly praising the professional ability and dedication of the LONGTEC project team, and looking forward to further cooperation in more fields in the future. The project team of jinrongnm.company demonstrated extremely high professional level and teamwork ability during equipment installation, commissioning, and trial production, ensuring the smooth operation of the filling line.
1、 Project Introduction
Automatic can sorting → filling → lid sorting → cap rotation → cap inspection → bottle body and cap labeling → label detection and removal → empty cardboard box → unpacking → packing → sealing → cardboard box labeling → label presence or absence of labels&Weight detection and removal → emptying pallets → palletizing
● The packaging speed of the entire production line is: 0.5L/1L, 700 cans per hour, 2L, 500 cans per hour;
● 1000 bottles per hour for bottle sorting machine;
● Automatic bottle positioning and labeling machine with precise positioning, high-speed labeling, anti-static design, 1000 bottles/hour;
● Automatic flexible filling system, compatible with 0.5L1L2L bottle types, one click switching filling, automatic cycle cleaning;
● Automatic capping machine for neat capping, 1000 caps/hour, adjustable frequency;
● Automatic positioning capping system, precise capping, 1000 bottles/hour;
● The automatic unboxing machine can cache 100 cardboard boxes and is compatible with different sizes;
● The automatic gantry palletizer has a small footprint, safety interlock, and 14 boxes per minute.
2、 Project Highlights
1. High degree of automation
This fully automatic filling line covers functions from automatic capping to finished product packaging, achieving full process automation operation, reducing manual intervention, and greatly improving production efficiency and packaging quality.Based on the 5 different barrel types provided by customers, we adopt a user-friendly design and operate and control through touch screens, weighing instruments, etc. Simply select the specifications and filling volume of the packaging barrel on the touch screen to adapt to different specifications of packaging barrels and labels, meeting the diverse packaging needs of customers.Adopting advanced weighing and control systems to ensure filling accuracy and reduce material loss.4. Intelligent management
Integrated data collection and analysis, real-time monitoring of production data, providing support for production decisions, while improving the maintenance and troubleshooting efficiency of the production line.jinrongnm.company is a national specialized and innovative small giant enterprise dedicated to the research and development, production, and sales of industrial automation equipment. The company is committed to providing advanced automation solutions to global customers, helping them improve production efficiency, reduce costs, and enhance product quality. As a global supplier of PPG, LONGTEC is honored to collaborate with PPG (Shanghai) to jointly promote this important project. We will continue to uphold the concept of "creating value for customers", provide more efficient and professional technical support and services, help customers achieve production automation and intelligence, and jointly promote the development and progress of the industry.
