Empowering the Digital Transformation of the Coatings Industry | LONGTEC Intelligent Manufacturing D
On May 28, 2025, the 8th Intelligent Factory Construction and Digital Management Forum, hosted by PCI Culture, officially opened. As a leading enterprise in the field of intelligent manufacturing, LONGTEC showcases cutting-edge technologies and innovative practice cases in the digital transformation of the coatings industry through in-depth booth interactions and keynote speeches.
Focus on industry pain points
Decoding the New Path of Digital Transformation
In the forum speech, a senior engineer from jinrongnm.companyWu RuiIn depth analysis of the challenges facing the current coatings industry:
The contradiction between production dispersion and refined management
Under the traditional batch processing mode, material placement and process parameters rely on manual experience, which can easily lead to quality fluctuations.
Data silos and decision lag
The data gap between ERP and equipment layer leads to a disconnect between planning and execution, resulting in low efficiency in abnormal response.
Environmental compliance and cost pressure
Raw material traceability and energy consumption monitoring need to meet strict regulations, and traditional management models are difficult to support.
Regarding pain points, Wu Rui proposed a full scenario solution with intelligent MES as the core, covering key aspects such as flexible scheduling of production plans, full process quality traceability, refined energy consumption management, and predictive maintenance of equipment.
Core functions of intelligent MES
1. Flexible production adaptation：Based on the ISA-S88 standard, one click production switching technology enables quick switching of orders for multiple varieties, increasing production efficiency by 60%;
two Full link error prevention and traceability:Through PDA scanning verification and batch data fusion, feeding errors are eliminated from the source, and a "raw material production finished product" full lifecycle traceability loop is constructed;
3. Refined energy management:Real time monitoring of water, electricity, and gas consumption in each workshop, combined with staggered production strategies, helps enterprises achieve low-carbon transformation.
Empowering enterprises to achieve precise transformation
Wu Rui proposes three major digital upgrade paths to meet the needs of enterprises of different scales:
Fully automated and intelligent upgrade of the entire process, achieving deep collaboration of equipment and real-time sharing of data;
Promote key parameter automation control in stages, balancing efficiency and flexibility;
Low cost basic renovation, rapidly improving production accuracy and traceability capabilities.
Follow the "LONGTEC Zhizao" WeChat official account, reply to [Speech PPT] in the background, and then check the full version of the speech content~
In addition, the LONGTEC booth during the exhibition also attracted numerous industry experts and business representatives to stop and exchange ideas.
LONGTEC is deeply engaged in the field of intelligent manufacturing, focusing on providing digital solutions for the process industry, helping enterprises achieve production efficiency improvement, quality traceability improvement, and carbon reduction goals. In the future, LONGTEC will continue to drive industrial upgrading with technological innovation and work together with industry partners to embark on a new journey of intelligent manufacturing.
